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Planning
FACILITIES PLANNING
Plant
layout and material handling play a vital role in developing a World
Class (Lean) manufacturing capability. However, creating facilities plans that support the program
is often hindered by not understanding their importance. The absence of an effective methodology
can result in false starts, untimely delays and mediocre plans.
TCA's capabilities in operations
consulting, and sound expertise in facilities planning and Lean, provide a genuine competitive advantage. Our planning approach has been tried and proven in numerous facilities
across many industries.
Objectives
Through our involvement with many implementations, we've
identified the primary objectives of any facilities design project:
• Assist the management team in creating a strategic
manufacturing plan as the guiding document for
the work to follow
• Document a facilities design that meets capacity needs,
maximizes space productivity, and minimizes material handling cost
• Ensure the layout plan supports Lean manufacturing,
Six Sigma, and related technologies
• Involve key personnel for
maximum effectiveness and ownership of results
Approach
TCA has designed steps to achieve these objectives
with a minimum investment of time and effort:
TCA Contributions
We support the execution of those steps by:
• Preparing and facilitating a strategic planning exercise
• Working with your staff in gathering
the necessary data and relevant facts
• Providing time-tested analytical tools to convert the
data into a usable foundation for planning
• Helping you develop and evaluate
alternative plans
• Conducting interim management project reviews
• Conducting a brief final report and a
detailed layout of factory work areas and equipment
A critical dimension of TCA's support in implementing Lean manufacturing
is training. We believe the
key to technical improvement is rooted in understanding and acceptance
based on knowledge. Education is the vital element. We honor this
belief with carefully developed approaches
that reflect modern adult learning models. We enjoy training and
see it as our most important tool in assisting client companies
through difficult, but necessary changes.
Benefits
An investment in TCA's assistance with your facilities layout planning
will yield many vital benefits:
• You will overcome the inertia or "organizational
procrastination" that can delay indefinitely the development
of an effective facilities plan
• We will ensure that your facilities plan mirrors a carefully
considered strategic plan for your business
• You will be assured of employees highest level of support
and ownership for the Layout through their
involvement in its creation
• We will provide the infrastructure and create the culture
that enable implementation of other critical Lean manufacturing
techniques and World Class strategies
• You will have the combination of a properly designed layout
and other World Class techniques for
major improvements in productivity, quality, lead time, and customer
service
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